Product Advantages:
Strong ability of continuous operation: bucket wheel machine adopts continuous operation mode without shutdown, which has greater advantages compared with traditional loading and unloading machinery.
Convenient maintenance: The bucket wheel machine adopts modular design, which is easy to maintain and replace, and reduces the cost of operation and maintenance.
Simple operation: The operation method of the bucket wheel machine is simple. It is only necessary to carry out operation training, be familiar with the functions of each operation interface and button, and understand the working principle and workflow of the equipment.
Product Introduction
New Brand Bucket Wheel Stacker Reclaimer For Port:
Operational Dynamics
The bucket wheel excavator functions in a stationary position, utilizing synchronized rotation of its front-mounted bucket wheel and boom articulation to shear and collect material. Captured material discharges via gravity onto an intake conveyor as buckets ascend during rotation, subsequently transferring through a hopper to a discharge conveyor for transport. Upon completing a material layer, the machine advances linearly or adjusts boom elevation to excavate subsequent layers. Layer depth correlates with boom extension range, while excavation width depends on rotational velocity. Mobility serves a supplementary role to the primary continuous excavation and conveyor-based material transfer processes.
Structural Configuration
The excavator integrates six core subsystems: mobility platform, rotational assembly, excavation module, material handling circuit, electrical control network, and hydraulic actuation system. Key design elements encompass:
Mobility Platform
Contemporary designs predominantly employ crawler-track systems, with select models utilizing articulated walking mechanisms. Compact to mid-sized units feature dual-track configurations, while larger variants adopt multi-track arrangements to optimize ground pressure distribution.
Rotational Assembly
This system combines a rotating superstructure with azimuthal drive components, housing power units, transmission systems, and operator interfaces. A precision slewing bearing facilitates full 360° rotation of the upper structure relative to the base.
Excavation Module
Comprising a bucket wheel array, articulated boom, elevation control mechanism, and drive units, this assembly positions the bucket wheel—a circular matrix of excavation containers—at the boom’s distal end. The boom pivots via a hinged connection, with angular positioning managed by cable winches or hydraulic actuators to maintain optimal cutting geometry. Configurations include fixed-length and telescopic booms, while the drive unit (motor with torque limiter and gearbox) is laterally mounted for efficient power transmission.
Material Handling Circuit
Incorporates sequential intake and discharge conveyors with intermediate hopper routing. Bridge-style units integrate supplementary transfer conveyors within bridging structures to enhance material flow flexibility.
Electrical Control Network
Implements grid-fed variable frequency drive technology for precision motor speed and torque regulation.
Governs boom elevation and conveyor positioning through hydraulic cylinders, ensuring operational precision during dynamic excavation cycles.
New Brand Bucket Wheel Stacker Reclaimer For Port | |||
Project | unit | Technical specifications | |
Overall dimensions - L×W×H | mm | 21090×4000×5888 | |
track size | mm | 5700×600 | |
Width of track shoe | mm | 600 | |
Track drive hydraulic motor | / | Hydraulic motor+reducer | |
Teack drive hydraulic pump | / | Danvers | |
Hydraulic pump drive motor | kw | 45 | |
Bucket wheel arm length | mm | 8280 | |
Length of discharge arm | mm | 8000+3000 | |
Rated output | m³/h | 900 | |
Bucket wheel diameter | mm | 3600 | |
Bucket wheel speed | r/min | 0-8 | |
Volume of each bucket wheel | m³ | 0.3 | |
Number of buckets | piece | 8 | |
Pitch angle of bucket wheel | ° | 25~-5 | |
Material density | t/m³ | 0.8~1.8 | |
Turning radius of bucket wheel | mm | 10036 | |
Width of reclaiming conveyer belt | mm | 1200 | |
Bucket wheel rotation angle | ° | ±180 | |
Width of discharge conveyer belt | mm | 1000 | |
Length of discharge conveyer belt | mm | 29524 | |
Rotation angle of discharge conveyer belt | ° | ±65 | |
Pitch angle of discharge conveyer belt | ° | 0-16 | |
Max stack height of discharge conveyer belt | mm | 6500 | |
Driving form of telescopic mechanism | / | Hydraulic cylinder | |
Overload protection mode of bucket wheel | / | Automatic | |
Matching motor power | Track travel drive | kW | 45 |
| Bucket wheel swing drive | kW | 75 | |
| Bucket wheel conveyer belt drive | kW | 15*2 | |
| Outfeed conveyer belt drive | kW | 15*2 | |
| Engine power | Track travel drive | kW | 105 |
Company Strength
Established in February 2009, Shandong Shante Heavy Industry Machinery Co., Ltd. is a privately held enterprise specializing in the research, development, manufacturing, and sales of mining machinery. Occupying a site exceeding 10 hectares, the company offers a diverse range of products, including mining electric excavators, mining slag extractors, digging transfer machines, coal unloaders, and milling excavators. These products find applications in coal and non-coal mining operations, water conservancy projects, railway construction, as well as tunnel and culvert excavation, loading, unloading, transfer, and stacking at railway port facilities.
The company's domestic presence spans all 28 provinces, municipalities, and autonomous regions, with its products also reaching international markets in regions such as Russia, South America, Southeast Asia, and Africa, serving over 30 countries and regions globally. Over more than a decade of development, Shandong Shante has emerged as a leader in China's mining machinery industry. The company has earned accolades including the National High-tech Enterprise Certificate, Coal Safety and Mine Safety Certificates from the Anbiao National Center for Mining Products Safety Sign, and has been recognized as a Provincial/Municipal Advanced Enterprise, a Contract-Honoring and Promise-Keeping Enterprise, and a Provincial Civilized Unit on multiple occasions.
Beyond manufacturing, Shandong Shante actively engages in technological innovation and collaboration. It serves as the New Material Technology Incubation Center, Teaching and Experiment Base, and Post-doctoral Innovation Practice Base for Shandong University. Additionally, the company functions as the Municipal Enterprise Technology Center and Municipal Key Laboratory. These roles underscore its commitment to research and development, enhancing its industry leadership and reputation. The annual production capacity is approximately 3,000 units of various mining machinery.